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Switching Power Supply
Industrial Power Supply with Power Factor Correction
Meets EN61000-3-2 (limits for harmonic current emissions) with PFC on 100 to 600 W. Suitable for universal usage, conforming to EN50081-1 (Non-PFC models). Models range from 100 to 600 W. A wide input voltage range: 100 to 240 VAC UL, CSA, VDE, and IEC (EN) safety conformance EMC conformance Three-year guarantee Long life expectancy: 10 years min.
S82H
RC
Output voltage 5V 12 V 15 V 24 V 9A 7.2 A 4.6 A 30 A 13.5 A 10 A 7A 20 A 9A 7.2 A 4.6 A 30 A 13.5 A 10 A 7A 60 A 27 A 20 A 14 A 120 A 53 A 40 A 27 A Output current 20 A Models S82H-10005 S82H-10012 S82H-10015 S82H-10024 S82H-15005 S82H-15012 S82H-15015 S82H-15024 S82H-P10005 S82H-P10012 S82H-P10015 S82H-P10024 S82H-P15005 S82H-P15012 S82H-P15015 S82H-P15024 S82H-P30005 S82H-P30012 S82H-P30015 S82H-P30024 S82H-P60005 S82H-P60012 S82H-P60015 S82H-P60024
Ordering Information
PFC No Output capacity 100 W
150 W
5V 12 V 15 V 24 V
Yes
100 W
5V 12 V 15 V 24 V
150 W
5V 12 V 15 V 24 V
300 W
5V 12 V 15 V 24 V
600 W
5V 12 V 15 V 24 V
Accessories (Order Separately)
Applicable power supply S82H-j100jj S82H-j150jj S82H-P300jj S82H-P600jj Bottom-mounting S82Y-H10B S82Y-F15B S82Y-D30B S82Y-D60B Side-mounting S82Y-H10S S82Y-F15S S82Y-D30S S82Y-D60S Front-mounting Back-mounting S82Y-H10F ----------S82Y-DFAN S82Y-DFAN Fan Terminal Expansion Bracket ------S82Y-D60T
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S82H Model Number Legend
S82H 1 2 3 Conversion Table
Conventional model S82H-3005 1. Power Factor Correction None:No P: Yes 2. Output Capacity 100: 100 W 150: 150 W 300: 300 W 600: 600 W 3. Output Voltage 05: 5 V 12: 12 V 15: 15 V 24: 24 V S82H-3012 S82H-3024 S82F-1512 S82F-1524 New model S82H-10005 S82H-10012 S82H-10024 S82H-15012 S82H-15024
S82H
Specifications
Ratings/Characteristics
Item No 100 W Efficiency Life expectancy (see note 1.) Input Voltage 150 W 100 W 150 W 70% to 86% (depending on the model) 10 years min. in standard installation conditions at 40C at the rated input with 50% load. 100 to 120 VAC/200 to 240 VAC (selectable) (85 to 132 VAC/170 to 264 VAC) 47 to 450 Hz at 100-V input at 200-V input Leakage current (See note 2.) Inrush current (See note 2.) Power factor Output Voltage adjustment range Ripple Input variation influence Load variation influence Temperature variation influence at 100-V input at 200-V input at 100-V input at 200-V input 2.5 A max. 1.5 A max. 0.5 mA max. 1 mA max. 25 A max. 50 A max. 0.5 to 0.7 (depending on the model) 2% (p-p) max. 0.4 % max. (at 85- to 132-VAC/170- to 264-VAC input, 100% load) 0.8% max. (with rated input voltage, 0 to 100% load) 0.05%/C max. (with rated I/O at an ambient temperature range between 0C to 50C) 0.8 s max. (Rises up to 90% of the rated voltage under rated input.) 20 ms min. 105% max. of rated load current, inverted L drop type, automatic reset 105% max. of rated load current, inverted L drop type, automatic reset (output shut off after 5 s, reset by input reset) Yes, up to two Units 0.05%/C max. (with rated I/O at an ambient temperature range between 0C to 40C) 1 s max. (Rises up to 90% of the rated voltage under rated input.) 0.95 4 A max. 2.5 A max. 100 to 240 VAC (85 to 264 VAC) PFC Yes 300 W 600 W
Frequency Current
47 to 63 Hz 1.7 A max. 0.85 A max. 2.5 A max. 1.3 A max. 5 A max. 2.5 A max. 0.75 mA max. 1.5 mA max. 10 A max. 5 A max. 1 mA max. 2.0 mA max.
10% (adjustable with variable resistor (V.ADJ))
Rise time
Hold time Additional function Overload protection
Overvoltage protection Parallel operation Series operation Remote sensing Remote control Remote voltage adjustment Cooling method Fan alarm function
120% of rated output voltage (typical), shutoff type, input reset No Yes Yes No Yes Natural air-cooling used No Forced air-cooling with built-in fan Yes Yes No Yes Yes, up to five Units No Yes, up to five Units
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S82H
Item No 100 W Other Ambient temperature Ambient humidity (operating) Dielectric strength 150 W 100 W 150 W PFC Yes 300 W
S82H
600 W
Operating: See the derating curve in the "Engineering Data" section. No condensation or icing. Storage: -25C to 65C with no condensation or icing 25% to 85% 3 kVAC, 50/60 Hz for 1 min between all inputs and all outputs with a current leakage of 25 mA max. 2.5 kVAC, 50/60 Hz for 1 min between all inputs and GR terminals with a current leakage of 25 mA max. 1.0 kVAC, 50/50 Hz for 1 min between all outputs and GR terminals with a current leakage of 15 mA max. for each 100-W model, 20 mA max. for each 150-W model, 25 mA max. for each 300-W model, and 50 mA max. for each 600-W model. (See note 3.) 100 M min. between all outputs and all inputs/GR terminals at 500 VDC (See note 3.) Malfunction: 10 to 55 Hz, 0.375-mm single amplitude for 2 hrs each in X, Y, and Z directions Malfunction: 300 m/s2 (approx. 30G), 3 times each in X, Y, and Z directions Yes (green) Emission Enclosure: Emission AC Mains: Immunity ESD: Immunity RF-interference: Immunity Conducted Disturbance: Immunity Burst: EN55011 Group 1 class A (PFC models) EN55022 Group 1 class B (Non-PFC models) EN55011 Group 1 class A (PFC models) EN55022 Group 1 class B (Non-PFC models) EN61000-4-2: 4 kV contact discharge (level 2) 8 kV air discharge (level 3) ENV50140: 10 V/m (10 k to 1 GHz) (level 3) ENV50141: 10 V (0.15 to 80 MHz) (level 3) EN61000-4-4: 2 kV power-line (level 3) 2 kV I/O signal-line (level 4) Conforms to EN61000-3-2, IEC1000-3-2 Conforms to EN50081-2, EN50082-2 Conforms to FCC class A 1,050 g max. 1,850 g max. 3,500 g max. 5,500 g max.
Insulation resistance Vibration resistance Shock resistance Output indicator EMC
Limits for harmonic current emission EMC standards Electromagnetic interference Approved standards Weight
--Conforms to EN50081-1, EN50082-2 Conforms to FCC class B 950 g max. 1,800 g max.
UL1012, CSA E.B. 1402C, VDE 0160, IEC 950, EN 60950
Note:
1. The fan is one of the replacement parts. 2. As defined with the rated input voltage and rated output voltage/current. 3. A surge absorber is provided for the input circuits of 300 and 600-W models. To test the dielectric strength and insulation resistance of these models, remove the short bar attached across the GR and ACG terminals.
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S82H
S82H
Engineering Data
Derating Curve
Units cannot be mounted vertically. With No PFC Standard Mounting (100- and 150-W Models)
Forced air-cooling
With PFC Standard Mounting (100-, 150-, 300-, and 600-W Models)
Forced air-cooling (100and 150-W Models only)
Load (%)
Natural aircooling
Load (%)
Natural aircooling
Ambient temperature (C)
Ambient temperature (C)
Horizontal Mounting (Applicable to 100- and 150-W Models) Side Mounting (Applicable to 150-W Models Only)
Forced air-cooling
Horizontal Mounting (Applicable to 100- and 150-W Models Only) Side Mounting (Applicable to 150-W Models Only)
Forced air-cooling
Load (%)
Load (%)
Natural aircooling
Natural aircooling
Ambient temperature (C)
Ambient temperature (C)
Mounting Position
Standard Mounting Horizontal Mounting (Applicable to 100- and 150-W Models Only) Side Mounting (Applicable to 150-W Models Only)
Note:
Forced air-cooling must be applied at an minimum air capacity rate of 1 m3/min.
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S82H Overload Protection
The Power Supply is provided with an overload protection function that protects the load and the power supply from possible damage by overcurrent. When the output current rises above a set value (105% of the rated output current for S82H), the protection function is triggered, decreasing the output voltage. When the output current falls within the rated range, the overload protection function is automatically cleared. 100- and 150-W Models
S82H
In addition to the protection described in the left column, in the case of the 300- and 600-W models, if the low voltage condition continues for more than 5 s, shut off the output. In this situation, reset is not automatic. The input power must be turned off for at least 1 minute, and then turned on again to reset the Power Supply.
300- and 600-W Models
Rated voltage Output voltage (V) Output voltage (V)
Rated voltage
Output current (%)
Output current (%)
Note:
If the product is continuously used under short-circuit or overcurrent conditions, deterioration or damage to internal elements may occur.
Overvoltage Protection
The Power Supply is provided with an overvoltage protection function that protects the load and the Power Supply from possible damage by overvoltage. When the output voltage rises above a set value (120% of the rated output voltage), the protection function is triggered, shutting off the output voltage. If this occurs, reset the S82H by turning it off for more than 1 minute and then turning it on again.
Output voltage (V)
Overvoltage Approx. +20% +10% Rated output voltage -10% Variable
Inrush Current, Rise Time, Hold Time
Input ON Input OFF
AC input voltage
Inrush current when input is turned ON AC input current
Output voltage Rise time Output hold time
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S82H
S82H
Operation
Remote Sensing Function
The remote sensing function makes it possible to compensate for voltage drops caused by load lines. To use this function, remove the short bar from the remote sensing terminals and wire the Power Supply and load as shown in the following illustration. The remote sensing terminals are short-circuited with the short bar before shipping. (100-/150-W Models)
Remote sensing connection (2-conductor shielded wire) Remove short bars. Remove short bars. Tr*
Remote Control Function
The remote control function enables external signals to turn the output of the Power Supply ON and OFF. To use this function, remove the short bar from the remote control terminals and connect a switch or transistor to the Power Supply as shown in the following illustration. The remote control terminals are short-circuited with the short bar before shipping.
Load connection lines
Tr*
*Use a transistor with VCE > 20 V and IC > 5 mA. Level L (0.8 V max.) H (2 V min.) Note: ON OFF Output voltage
(300-/600-W Models)
Remote sensing connection (2-conductor shielded wire)
No output will be produced if the terminals are left unconnected. Be sure to firmly tighten the terminal screws.
Fan Alarm Function (300- and 600-W Models Only)
Remove short bars.
Load connection lines
When the speed of the internal fan drops, the fan alarm output (SPST-NO) will turn ON (shorted) and after 5 seconds, the output voltage will be turned off. The relay contacts must be used with 1 A at 30 V or 1 A (125 VA) at 250 VAC.
FAN Note: 1. When the voltage drop in the load wiring is large, the overvoltage protection function might engage just from the increase in voltage to correct the voltage drop, so be sure to use high capacity wiring. 2. If the remote sensing terminals are left unconnected, the high voltage protection function will engage and the output voltage will be cut off. Be sure to firmly tighten the terminal screws.
ALM
FAN
ALM
Normal condition
Alarm condition
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S82H Remote Voltage Adjustment Function
Output voltage can be varied externally by inserting a variable resistor between the +V and +S terminals (+M and+S terminals for 300and 600-W models) of the remote sensing terminals. Use a variable resistor with a capacity of 0.5 W min. and ensure the resistances shown in the following table. Output voltage 5 VDC 12 VDC 15 VDC 24 VDC 2 k 5 k 5 k 10 k Capacity 100 W, 150 W 300 W, 600 W 50
S82H
Remove short bars.
Remove short bars.
Block Diagrams
S82H-100jj (100 W) S82H-150jj (150 W)
Fuse* Input Noise filter Inrush current limiting 100/200 V automatic selection Rectification/ Smoothing
* Fuse capacity 100 W: 5 A 150 W: 7 A Control circuit Photocoupler Overcurrent detection Detection Overvoltage detection Rectification/ Smoothing
DC output
Remote sensing
Remote control Auxiliary power supply circuit 150-W models only
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S82H
S82H-P100jj (100 W) S82H-P150jj (150 W)
Fuse* Input Noise filter Inrush current limiting Rectification Rectification/ Smoothing
S82H
PFC
* Fuse capacity 100 W: 4 A 150 W: 6 A Control circuit Photocoupler Overcurrent detection Detection Overvoltage detection Rectification/ Smoothing
DC output
Remote sensing
Remote control 150-W models only
S82H-P300jj (300 W) S82H-P600jj (600 W)
Fuse* Input Noise filter Inrush current limiting Rectification PFC Smoothing DC output
* Fuse capacity 300 W: 8 A 600 W: 15 A Rectification
PFC Photocoupler
Remote sensing
Control circuit
Overvoltage detection Low voltage detection Fan alarm
Auxiliary power supply circuit
Fan alarm circuit
Remote control circuit
Remote control
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S82H
S82H
Dimensions
Note: All units are in millimeters unless otherwise indicated.
S82H-j100jj (100 W)
25 max.
Mounting Holes
(A) Four, 4 dia.
M4 terminal screws
Four, M4 (depth: 6 max.)
(B)
Four, 5 dia.
Four, M3 (depth: 6 max.)
(A): Compatible with conventional S82H (100 W) models (B): Compatible with S82P (100 W) discontinued models
S82H-j150jj (150 W)
Four, M4 holes (depth: 6 max.) (facing side only)
Mounting Holes
Side Mounting Four, 5 dia.
800.5
M4 terminal screws Four, M3 holes for mounting bracket (depth: 4) (including opposite side) Four, M4 holes (depth: 6 max.) Bottom Mounting Four, 5 dia.
350.5
Four, M3 holes for mounting bracket (depth: 4) (including opposite side)
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S82H
S82H-P300jj
M3 terminal screws 30 max. 160 15
S82H
Mounting Holes
Side Mounting Four, 5 dia.
M4 terminal screws
M5 terminal screws
Eight, M4 (depth: 6 max.) (including opposite side) Four, M4 (depth: 6 max.)
Bottom Mounting
Four, 5 dia.
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S82H-P600jj
M3 terminal screws
Mounting Holes
50 max. 173 15 Side Mounting Four, 5 dia.
M4 terminal screws
Eight, M4 (depth: 6 max.) (including opposite side) Four, M4 (depth: 6 max.) Bottom Mounting Four, 5 dia.
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S82H Mounting Bracket
S82H-j100jj (100 W) (Sold Separately)
Type Model Dimensions B Type (Bottom-mounting bracket) S82Y-H10B
Three, 4.5-dia holes
S82H
S Type (Side-mounting bracket) S82Y-H10S
Three, 4.5-dia holes
F type (Front-/Back-mounting bracket) S82Y-H10F
Three, 4.5-dia holes
Appearance and mounting holes
Three, M4 holes
Left-side mounting
Right-side mounting
Back mounting
Front mounting
Three, M4 holes
Three, M4 holes
S82H-j150jj (150 W) (Accessories)
Using the Mounting Brackets supplied with the Unit, the Unit can be attached in two directions. 1. Attachment Dimensions
Two, 3.2 dia (for mounting the Unit)
Two, 5 dia. mounting holes
Appearance and mounting holes
Bottom mounting
Four, M4
Side mounting
Four, M4
Note:
Using two screws, attach the Mounting Bracket to the Unit and then attach it to the panel.
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S82H
2. Sold Separately Type Model Dimensions B Type (Bottom-mounting bracket) S82Y-F15B S Type (Side-mounting bracket) S82Y-F15S
S82H
Three, 4.5-dia. holes Four, 4.5-dia. holes
Note: Appearance and mounting holes
Use countersunk screws of M4 x 8 max. when attaching to the Unit.
Note:
Use countersunk screws of M4 x 8 max. when attaching to the Unit.
Three, M4 holes Four, M4 holes
S82H-P300jj (300 W) (Sold Separately)
Type Model Dimensions B Type (Bottom-mounting bracket) S82Y-D30B S Type (Side-mounting bracket) S82Y-D30S
Four, 4.5-dia. holes, countersunk at 90
Four, 4.5-dia. holes
Four, 4.5-dia. holes, countersunk at 90
Four, 4.5-dia. holes
Note: Appearance and mounting holes
Use countersunk screws of M4 x 8 max. when attaching to the Unit.
Four, M4
Note:
Use countersunk screws of M4 x 8 max. when attaching to the Unit.
Four, M4
Note:
Be careful not to impose any excessive vibration or impact.
12
S82H
S82H-P600jj (600 W) (Sold Separately)
Type Model Dimensions B Type (Bottom-mounting bracket) S82Y-D30B S Type (Side-mounting bracket) S82Y-D30S
S82H
Four, 4.5-dia. holes, countersunk at 90 Four, 4.5-dia. holes, countersunk at 90 Four, 4.5-dia. holes
Four, 4.5-dia. holes
Note: Appearance and mounting holes
Use countersunk screws of M4 x 8 max. when attaching to the Unit.
Four, M4
Note:
Use countersunk screws of M4 x 8 max. when attaching to the Unit.
Four, M4
Note:
Be careful not to impose any excessive vibration or impact.
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S82H
S82H
Installation
Terminal Arrangement
S82H-j100jj (100 W)
(4)
S82H-j150jj (150 W)
(3) (5) (1) (11) (4) (3) (5) (1) (8) (2) (11) (6)
(5) (7) (2)
(7) (5) (8)
S82H-P300jj (300 W)
(9) (6) (5) (10) (5) (3) (4)
S82H-P600jj (600 W)
(9) (6) (5) (10) (5) (3) (4)
(1)
(2)
(7) (8)
(11)
(2)
(7)
(8)
(11)
(1)
1. DC Output Terminals: Connect the load lines to these terminals. 2. Input Terminals L and N (with fuse inserted into the L side): Connect the input lines to these terminals. Output voltage adjustment trimmer V.ADJ (with adjustment range of 10% of rated output): Adjusts the output voltage. Output indicator DC ON (green): Lit while a DC output is ON. Remote sensing terminals: Corrects the voltage drop in the load lines. Remote control terminals: Enables external signals to turn the output ON and OFF while the input voltage is imposed. The terminals are short-circuited with a short bar before shipping. 7. ACG Terminal: The intermediate point of the input filter. The terminal is short-circuited to the GR terminal ( ) before shipping. 8. GR Terminal ( ): Shorted to the housing. Ground the Power Supply through this terminal. 9. Fan alarm terminals FAN ALM: Turns ON when the revolution of the built-in fan drops. 10.Output voltage monitor terminals: Connected to the DC output terminals internally. No output current can be, however, obtained from these terminals. Short-circuit the terminals to the remote sensing terminals +S and -S if the remote sensing function is not used. 11. Short bar 3. 4. 5. 6.
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S82H
S82H
Precautions
Mounting
To improve and maintain the reliability of the Power Supply over a long period of time, adequate consideration must be given to heat radiation. The Power Supply is designed to radiate heat by means of natural air-flow. Therefore, mount the Power Supply so that air flow takes place around the Power Supply. It is recommended that the Power Supply be mounted on a metal plate.
Generating Output Voltage ()
An output of can be generated by using two Power Supplies, as shown below, because the Power Supply produces a floating output.
Air
Serial Operation
The output of two Power Supplies can be combined in series.
Metal plate
Model 100W, 150W 300W 600W
*1 30 mm 30 mm 30 mm
*2 50 mm 50 mm 50 mm
*3 20 mm 20 mm 20 mm
*4 20 mm 50 mm 70 mm
*5 20 mm 40 mm 50 mm
Parallel Operation
Parallel operation is possible by simply connecting the output terminals in parallel. (Other than 100 W models) Using the output voltage adjustment trimmer, adjust the output of each power supply to the same value. Operate the Power Supplies connected in parallel at 80% of the rated output current.
Forced air-cooling is recommended. Don't expose the product to the direct sunlight. Be careful not to allow any machining chips or dust into the product while fabricating mounting plates. Don't use the product where fluids, foreign matter, or corrosive gases may enter the product.
Fan
Load
Load
Provide at least the spaces listed in the following table.
Load
Load
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S82H
Replacing the Fan
The fan must be replaced when a fan alarm is output. Contact your OMRON representative for details about fan replacement. When replacing the fan, unscrew the case fixing screws (A) to remove the rear plate and then unscrew the fan fixing screws (B) to remove the fan. 300 W
Fan (A)
S82H
Terminal Expansion Bracket
The maximum current density should be 20 A per one M4 terminal screw. A terminal expansion bracket is available for use with the 600-W Power Supply when several loads need to be connected. S82Y-D60T Brackets: 2 M4 x 8 terminal screws: 12 M5 x 12 terminal screws: 4
(A)
(B)
600 W
Fans (A)
Wiring Precautions
The Power Supply is provided with reinforced insulation between the primary and secondary terminals. When using the secondary circuit as an SELV circuit, the circuit connected to the output terminals and auxiliary function terminals must be an SELV circuit. The noise level varies depending on the wiring method. In order to prevent emission from wires, insert ferrite cores or other means of noise-protection in the wires. (Recommended material: TDK HF type)
(A) (B) (A) (B)
(B) (B)
Note:
The 600-W models incorporate two fans.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. T10-E1-1
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Systems Components Division 28th Fl., Crystal Tower Bldg. 1-2-27, Shiromi, Chuo-ku, Osaka 540 Japan Phone: 06-949-6012 Fax: 06-949-6021 Printed in Japan 0896-2M (0896) a
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